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Silicone Material Selection Guide

Material questions usually arrive as "which is best". There is no best - there is a material that suits a temperature, a fluid and a duty. This guide sets out the order we work in, so the answer follows your conditions rather than a preference.

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Components in different compounds and hardnesses

Silicone Material Selection Guide - custom moulded component, view 1 of 2
Silicone Material Selection Guide - custom moulded component, view 2 of 2

Material questions usually arrive as "which is best". There is no best - there is a material that suits a temperature, a fluid and a duty. This guide sets out the order we work in, so the answer follows your conditions rather than a preference.

The Order We Work In

  1. Temperature first - it eliminates more candidates than anything else
  2. Then the contact fluid or medium, which eliminates most of what remains
  3. Then hardness, set by the load available and the geometry
  4. Then the non-negotiables: colour, documentation, and any certification your market requires

Temperature Comes First

Our published working temperature range is -60 C to +230 C. Above roughly 150 C of sustained service, silicone or FKM is the starting point, because most general-purpose elastomers degrade outside that window. Toward the cold end, silicone keeps its flexibility where several other materials become stiff and prone to cracking. Temperature is asked about first because it removes candidates cleanly, without argument.

What We Can Supply

Compounds quoted are silicone (both HTV and LSR grades), EPDM, NBR, FKM (Viton), natural rubber, SBR and CR. One point matters commercially and is worth stating plainly: the elastomer compounds are supplied by raw-material manufacturers. We mould purchased compound. We do not compound rubber, produce silicone base polymer or manufacture raw material, and any claim to the contrary would be false.

Matching Material to the Medium

ExposureStarting point
Sustained service above 150 CSilicone or FKM
Water, steam and weatheringEPDM or silicone
Hydrocarbon oils and fuelsNBR or FKM
Wide temperature swing with flexibility needed at the cold endSilicone
Food contact requirementsA grade supported by the relevant standard - confirmed at RFQ stage

Colour, Documentation and Certification

Why We Ask About the Medium Before the Material

Two enquiries with the same temperature and the same geometry can need different materials because one is sealing against water and the other against oil. Asking about the medium first is not a delay - it is the difference between recommending a compound that will work and one that happens to be in stock.

Fact anchor: MA-01, MA-05, MA-06, MA-07, MA-08, MA-11, MA-12

Frequently Asked Questions

Which material is best for sealing?

There is no single best. Temperature eliminates candidates first, then the contact fluid, then hardness follows the load and geometry. Give us those three and the answer narrows quickly.

Is silicone better than EPDM?

They suit different conditions. Silicone holds a wider temperature range and keeps flexibility at the cold end; EPDM is often the economical choice for water, steam and weather exposure. The exposure decides between them.

Do you compound your own rubber?

No. The elastomer compounds are supplied by raw-material manufacturers and we mould purchased compound. We do not compound rubber or produce base polymer, and we do not claim to.

What temperature range can you supply?

Our published working range is -60 C to +230 C. Above roughly 150 C of sustained service, silicone or FKM is the usual starting point.

Are your materials certified for food contact?

The silicone compound we mould is supported by passing third-party reports to US FDA 21 CFR 177.2600, LFGB Section 30 and 31, and GB 4806.16-2025. Those reports cover the compound rather than a finished part, so the grade is matched to your requirement at RFQ stage.

Related Pages

Zhengao Electronics — Custom Silicone & Rubber Engineering Partner. Dongguan, Guangdong, China. ISO 9001:2015. cuckoo@silicon-rubbers.com
Published: September 2026 · Last updated: 30 September 2026

Send us the drawing and we will answer this for your part

The guidance above is general. What applies to your component depends on the geometry, the compound and the duty cycle. Send the drawing or the sample and an engineer will review it before anything is priced.

Send Your DrawingRequest a Sample

Prefer email? cuckoo@silicon-rubbers.com