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Silicone & Rubber Manufacturing Capabilities

Mould design, compression moulding, LSR, finishing and inspection — what we run in-house, what we manage through partners, and where the honest limits are.

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What we do in-house, and what we do not

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What We Can Actually Do

Supplier websites rarely publish manufacturing detail, which leaves the buyer guessing. This page is the honest version: what we run, what we outsource, and where the limits are.

Full Capability Matrix

CapabilityStatusTypical applicationNotes
Mould/tooling designIn-houseAll custom partsWe design the tool, not just fill it.
Compression mouldingIn-houseGaskets, seals, feet, dampers, thick sectionsBest cost point for solid silicone/rubber at medium volume.
Liquid silicone rubber (LSR)In-houseThin-wall, high-precision, optically clearPreferred where fatigue life and precision dominate.
Rubber compoundingIn-houseEPDM, NBR, FKM, NR, SBR, CRCompound selected against your service conditions.
PrototypingIn-houseDesign validation before toolingShort-run and sample parts for fit and function testing.
Deflashing & finishingIn-houseAll moulded partsCritical for sealing faces and cosmetic surfaces.
Screen printing & laser markingIn-houseKeypads, branded partsCustom graphics, legends and traceability marks.
Bonding & sub-assemblyIn-houseSilicone-to-metal, silicone-to-plasticFor parts shipped ready to fit.
Injection mouldingPartner networkHigh-volume rubber partsManaged and inspected by us; tooling remains under our control.
OvermouldingPartner networkRubber over substrateQuoted case by case against your substrate and volume.
Why we list outsourcing openly. A buyer who discovers mid-project that a supplier subcontracts a process loses trust. We would rather tell you now. Anything listed as "partner network" is still our engineering responsibility and our inspection.

Process Control

The chain we manage for every programme, from first enquiry to repeat order:

  1. Drawing and specification review by an engineer.
  2. Material selection proposal with the reasoning stated.
  3. Tooling design and, on approval, tool manufacture.
  4. First-article samples for your fit, function and life testing.
  5. Approval, then locked process parameters for production.
  6. In-process and final inspection with records shipped with the parts.
  7. Repeat production against the approved reference sample.

Where the part is a robot joint seal the chain above is unchanged, but the acceptance criteria tighten: compression set, ozone exposure and cyclic articulation have to be specified at quote stage rather than discovered in the field. We set that out in silicone seals for robotic joints.

What We Deliberately Do Not Claim

Zhengao Electronics — Custom Silicone & Rubber Engineering Partner. Dongguan, Guangdong, China. ISO 9001:2015. cuckoo@silicon-rubbers.com

Have a process question?

Tell us the part, the volume and the service conditions. We will tell you which process we would use and why, including when the answer is "not us".

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Prefer email? cuckoo@silicon-rubbers.com